PAMICO SPRAY DRYER
Technical Specifications & Business Insights
Product Overview:
PAMICO Spray Dryers are designed for continuous drying applications, converting liquid feed into fine powder through rapid evaporation. Ideal for industries such as food processing, pharmaceuticals, chemicals, and essential oils, ensuring high efficiency, uniform particle size, and controlled moisture content.
Common Applications:
Food Industry: Milk powder, coffee, tea extracts, fruit & vegetable powders, flavors, starch, egg powder.
Pharmaceuticals: Herbal extracts, enzymes, antibiotics, probiotics, vitamins.
Essential Oils & Chemicals: Encapsulated flavors, fragrances, detergents, polymers, pigments.
Working Principle:
Liquid Feed Preparation: The raw material (solution, slurry, or suspension) is pumped into the spray dryer.
Atomization: The liquid is atomized into fine droplets using a high-speed rotary disc or pressure nozzle.
Hot Air Contact: Heated air is introduced into the drying chamber, instantly evaporating moisture from the droplets.
Powder Formation: The dried particles are collected via cyclone separators or bag filters, ensuring uniform powder consistency.
Exhaust & Recovery: Moist air exits through an exhaust system, while fine powder is recovered efficiently.
Technical Specifications:
General Details:
Type: Continuous drying system (customizable for different feed materials).
Capacity:
Evaporation Rate: 5–500 kg/hr (customizable).
Final Powder Moisture: 1–5% (adjustable).
Temperature Range: 100°C–250°C (precise digital control).
Drying Chamber: SS 304/316 grade stainless steel, corrosion-resistant.
Atomization System:
Rotary Disc Atomizer: 10,000–25,000 RPM (for fine particle size control).
Pressure Nozzle Atomizer: High-pressure pump (50–300 bar) for uniform droplet formation.
Airflow & Heating System:
Airflow Type: Co-current or counter-current drying (based on product requirements).
Heating Options:
Electric heaters (small-scale applications).
LPG/gas burners (industrial-scale drying).
Steam heating (for pharmaceutical-grade drying).
Powder Collection & Exhaust System:
Cyclone Separator: Efficient powder recovery (99% collection efficiency).
Bag Filter: Fine particle filtration (reduces product loss).
Exhaust Fan: High-capacity blower for moisture removal.
Control Panel & Automation:
PLC-based digital control system (fully automated).
Real-time temperature & humidity monitoring.
Safety alarms & auto-shutdown features.
Business Insights & Profitability:
Market Demand:
High demand in food & pharma industries due to the need for instant powders.
Growing trend in encapsulated flavors & herbal extracts for nutraceuticals.
Essential oils & fragrances require spray drying for microencapsulation.
Profitability Factors:
Low operational cost (gas/electric heating options).
High production efficiency (continuous drying vs. batch drying).
Scalability: Can be customized for small-scale or industrial production.
Minimal labor requirement (automated system reduces manual handling).
Advantages of PAMICO Spray Dryer:
Uniform Powder Quality – Consistent particle size & moisture control. High Efficiency – Rapid drying with minimal product loss. Customizable Design – Tailored for different industries & materials. Energy-Efficient Heating – LPG, steam, or electric options for cost optimization. Automated Operation – PLC-based control for precision drying. Compact Footprint – Space-saving design for industrial setups.
Final Notes:
Installation & Training: PAMICO provides on-site installation & operational training.
Warranty: 1-year free service & parts replacement.
Customization Available: Minor changes in specifications can be adjusted based on client needs.